SF6 in oil – Bushing seal defects

Sampling of bushing with oil – SF6

In step-up transformers (GSU), 14% of faults are attributable to bushing insulators (>100KV). CIGRE WG A2.37 - Transformer reliability survey, Dec. 2015 By "Sampling of the oil insulator - SF6" we mean the activity of taking an aliquot of oil from the bushing insulators equipped with a compartment in oil and a compartment in SF6 (sulfur hexafluoride). Bushing insulators are
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Oil analysis and transformer diagnosis

Sea Marconi has developed the Deosvision service for analysis and diagnosis, which is aimed at preventing the catastrophical failure of electrical equipment linked to critical issues, In fact, it is very similar to what happens in clinical diagnostics, as one can monitor the health status of the transformer by analyzing a sample of oil taken from it and then make
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Introduction

Bushings in oil and SF6 The "SF6 in oil – Bushing seal defects" criticality does not concern transformers directly, but rather bushings, accessories that allow conductors to pass from inside the transformer to the outside without coming into contact with the casing. In generation step-up transformers (GSU), 14% of the failures are due to bushings (>100KV). CIGRE WG A2. 37
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Treatments

The "SF6 in oil – Bushing seal defects" criticality does not envisage a real treatment; the criticality can only be resolved through replacement of the bushing. The life cycle management of the accessory calls for constant monitoring of the content of SF6 in oil (see prevention) in order to minimise the risk of failure as much as possible and schedule a
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Definitions

Sulfur hexafluoride (SF6)Sulfur hexafluoride (SF6) is an inorganic, colorless, odorless, non-flammable, extremely potent greenhouse gas, which is an excellent electrical insulator From Wikipedia [source]New sulfur hexafluoride (SF6)SF6 complying with IEC 60376, and never used previously Published in: IEC 60480, ed. 2.0 (2004-10) – Reference number: 3.3.2 [source]Unused sulfur hexafluoride (SF6)SF6 never been introduced into electrical equipment (e.g. gas having been transferred
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Diagnosis

For diagnosis of "SF6 in oil – Bushing seal defects", Sea Marconi uses its own diagnostic metrics, namely: visual signs on the bushing are interpreted; through analysis of the oil, the symptoms- that is, the symptomatic indicators (SF6 in oil, dissolved gases, dissolved water) and their characteristic values - are identified; the database is used to study family or subjective case histories (in the search,
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Prevention

Since there is no real treatment for this criticality, prevention is the only viable strategy for correct life cycle management of the bushing and the transformer to which it is connected. Prevention actions during the life cycle of the insulator Monitoring symptomatic indicators (see symptoms above). If the first symptoms of criticality, such as a high SF6 content in oil,
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Signs

Signs (visual inspection) The "SF6 in oil – Bushing seal defects" does not show any characteristic signs; however, through visual inspection, it is possible to: assess the general condition of the accessory (corrosion) and the presence of leaks, check the dilation of the bellows (oil/SF6), an indicator of the amount of oil present in the insulator; check in particular the
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Warnings

Oil sampling in the insulator must be carried out according to the manufacturer's specifications: using appropriate procedures for the purpose and specific sampling devices using staff with specific skills and training relying on operators able to demonstrate an extensive application case history and able to certify interventions carried out with quality assurance (ISO 9001) Supplementary informationDiagnostics of HV bushings through
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Causes

The "SF6 in oil – Bushing seal defects" criticality is mainly caused by sealing defects between the insulator (insulated with oil) and the metallic casing (containing SF6) that encloses the top of the insulator itself. Sealing defects can result from physical chemical degradation of materials, electrical, thermal and/or mechanical stress. Taken together, these factors lead to a migration of SF6 in
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