Insulating oil treatments: “Sea Marconi Solution” vs “Fuller Earth treatments”

Tuesday April 16th, 2013

Benchmarking between the different techniques of oil treatment during the life cycle of oils and transformers

Download the flier PDF: Sea Marconi Treatments Vs Fuller Earth treatments ENG (377.5 KiB)

Key Factors

DMU & Integrated Treatments*
Sea Marconi
Patented

Treatment with typical Fuller Earth

Treatment with
typical Fuller Earth and regeneration
> 600-700 °C

Recovery: Physical Properties KV, DGA, H2O

 Yes

 Yes

 Yes

Recovery: Chemical Properties TAN, DF, IFT

 Yes

 Yes

 Yes

Removal: DBDS & Corrosive Sulfur

 Yes

 No

 No

Decontamination: Dissolved Metals

 Yes

 No

 No

Dehalogenation: PCBs/POPs in Oils

 Yes

 No

 No

Classification: BAT/BEP – Best Available Techniques/Best Environmental Practices (PCBs/POPs)

 Yes

 No

 No

Self-cleaning unit from: DBDS, PCBs/POPs

 Yes

 No

 No

Cross contamination by DBDS,  PCBs/POPs

 Safety

 Danger

 Danger

Corrosion by Sulfur Degradation byProducts (SDBP) as  H2S, Mercaptans, etc. due to high temperature (> 370 °C – typical 600-700 °C)

 Safety

 Safety

 Danger

Dioxins Emissions (PCDDs, PCDFs) due to high temperature degradation byproducts from PCBs/POPs and halogenated contaminants in Oils

 Safety

 Safety

 Danger

*CDP Process® for PCBs/POPs chemical dehalogenation; CHEDCOS for DBDS & Corrosive Sulfur Selective Depolarization

Example of Case history: «C3 – SDBP & Corrosive Sulfur»

URUGUAY 2010

signs of electric arcs on tap selector contacts
signs of electric arcs on tap selector contacts

Post Failure diagnosis on a Grid Transformer showed signs of electric arcs on tap selector contacts. The failure has been caused by the formation of Corrosive Sulphides as CuS, Cu2S, Ag2S, etc. Indeed «At relatively high temperature, sulphur-containing oil molecules may decompose and react with metal surface to form metal sulphides» (IEC 60422 Ed. 4 – 2013 art. 5.17). This mechanism started together with the oil regeneration process with reactivation of sorbent and fuller earth column by uncontrolled combustion (> 370 °C). The Sulfur Compounds naturally present (DiBenzoThioPhene – DBTP, etc.) in the Oil and additives (DBDS, etc.) are decomposed in Sulfur Degradation ByProducts. Other Ref. National Grid (UK), ABB (Sweden), 2010 Doble Conference (USA)

Sustainable Solutions by Sea Marconi – Added Value for Customers, Holders & Partners:

  • 45 years of Innovation for Life Cycle Management of Oils & Transformers;
  • Solutions based on Global and Integrated Approach, Case histories, State of the Art, IEC Standards, CIGRE Guidelines, Stockholm Convention on POPs (Persistent Organic Pollutants);
  • Opportunity for prevention and/or mitigation of losses and risks for the asset, workers, public health and environment;
  • Focus on hot topics and priorities for strategic electrical equipment filled with insulating fluids;
  • Diagnosis (> 150,000 cases) and Integrated Treatments (> 700 Power Transfos – 2012) with DMU (25 Decontamination Mobile Units), guarantee independent expertise, reliability, quality control (ISO 9001-2008, ACCREDIA ISO 17025), traceability, economic benefits, environmental protection, social, stakeholders and insurance relationship.